The Full Automatic Cupcake & Pie Cake Machinery


Production Line Specifications
Required Space
73 x 10 m
Product Line Power Consumption
80kw - 380v - 3 ph
Gas Consumption
60 m3/h
Product weight range
10 - 400gr
Output with tunnel oven to the length of 20 m & width of 180cm
500 - 700kg
Output with tunnel oven to the length of 30 m & width of 180cm  700 - 1000kg

The Full Automatic Cupcake & Pie Cake Machinery

The Full Automatic Cupcake & Pie Cake Machinery

Cupcake Automatic Line Layout

Cupcake Automatic Line Layout


No.
Description of machinery &Equipment according to Layout Qty  
1 Premixer (planetary Mixer) for dough preparation Model OMP200
1  
2 Turbo Mixer(Homogenizer) Machine ,Capacity  280-1200kg ,Model OMT1200
1  
3 Cake Depositor for various kinds of double color cakes and with pneumatic System ,Model OM705
1  
4 Stainless Steel Hopper for second color dough and stainless steel pump 1  
5 Tunnel oven , Model OMTO 1  
6 Cooling Conveyer
1  
7 Transferring Conveyer for transferring  the tray to depositor  1  
8 Ambient Spiral cooling Machine
1  
9 Diagonal Conveyer
1  
10 Transferring Conveyer belt for transferring the products to packing  1  
11 Packing Machine Model OM514 1  

Production Line Specifications
Required Space
10 x 73 m2
 Line Power Consumption
80kw - 380v - 3ph
Gas Consumption
20 m3
 Required Staff before packing
20
Product Weight adjustable from
15 - 500gr

Premixer OMP200

Premixer OMP200


Specifications
Tank Capacity
200kg
Machine Weight
500kg
Control System
Conductor & Inverter
Dimensions 1300 x 1200 x 1200 mm
Power Consumption
5.5 kw - 380v - 3ph
With Stainless Steel body

-Technical specifications:

-Suitable for mixing primary materials containing solid and liquid contents
-Equipped with stainless steel AISI304and finished.
-Stainless steel container AISI304
-End of the container is circular –shaped used for facilitating of the dough discharge completely. Dimensions: 1300*1200*1200mm / weight: 500kg /    power: 5.5 Kw
-Final volume of storage for MODEL OMP200 is 200kg
-Interior finishing and also reseated by polish and emery
-flap of machine is designed and made  with single stainless steel  and  equipped with a large opening 80mm in order to be filled with solid materials such as flour and sugar automatically.
-Equipped with two small opening DN50 for automatic filling of liquid materials such as egg and water
-It is composed of a large circular inlet with a cover for controlling the arms and filling of the products manually.
-Piping system used for installing a circular washer ( optional equipment)
-Equipped with horizontal arms of mixer with adjustable speed  through inverter
-The mixer can be controllable in three stages in different time and speed
-Equipped with automatic Discharging Tap installed under the storage tank
-Gear pump for discharging used for food and hygienic machinery.
Electronically control board is installed inside of the machine
-Control panel is installed in stainless steel box and  on the reciprocating arms
-Chassis is equipped with stainless steel and also it is adjustable.
-Pipes for connecting tank to other mixers.(Homogenizer)

Turbo Mixer(Homogenizer) OMT1200

Turbo Mixer(Homogenizer) OMT1200


Specification
Capacity 280-1200kg
Power
Head Power:11kw, Pump Power: 2kw
Dimensions 2150 x 2000 x 1200 mm
Machine Weight
780kg

HOMOGENIZER MACHINE  /  Turbo Mixer Model OMT 1200

-With the capacity of  280-1200kg/h.
The machine is equipped with a storage tank and vertical header with a complete structured part made of stainless steel  AISI 304
-The header vertical position can intensify homogenizing process of the product and can easily aerate different types of dough with little density.
The storage tank which  is made of stainless steel AISI304  with a polished inner surface can store the dough prior to homogenization process.
-Emulsifier  turbo header is fed by a circular pump which is made of stainless steel and causes it to maintain the capacity and perform ideal function.
 - All the models can be equipped with PLC and touch screen panels.
-It is Equipped with an automatic density controller for the product.
-The dough temperature control system can be operated through an exchange with edged walls.
-It has a top-pressure controller with a complete set of heat controlling devices throughout the production process.
-Header Power: 11KW,Pump Power: 2KW
-Dimensions: 2150 X 2000 X 1200/-Weight: 780kg
- Double jacket Stator (motor) is used for cooling the liquid.
- Stator and Rotor are both equipped with edges with square surface.
-Edges are connected and well-welded ( braze-welding) to the rotor-stator( motor) .

Cake Depositor OM705

Cake Depositor OM705

Cake Depositor Specifications Model OM705
-Equipped with two sets of heads for 6 and 8 Nozzle for depositing into molds of  3 ,4 and 8 rows
-Equipped with Tray transferring System with chain
-Equipped with dough depositing system directly from Homogenizer
-With weight control system for each nozzle with mechanical valves
-Equipped with pneumatic dough weighing system with PLC control system
-Equipped with control panel mounted on the depositor machine
-Equipped with PLC control system and touch screen
-Dough pressure is controlled through Homogenizer
-Equipped with Electronic Board for chain conveyer movement
-Equipped with sensor for adjustment of injection spot

The accessories (Optional)
-Pneumatic Granola Sprinkling System 6/8 Nozzles
-Pneumatic Sesame Sprinkling System after dough depositor
-Stainless Steel Tank with mixer for brown dough and stainless steel pump

-Second Hopper for Double Color cake Production

-Equipped with Stainless steel hopper
-Equipped with stainless steel gear pump with electromotor 1.5kw
-With stainless steel pipes and joints and adjustable valve
-Equipped with electronic board for pump rotation control
-Equipped with electromotor with gearbox for mixing and dough uniformity

Automation Unit for Transfering the products tray into Tunnel oven

Automation Unit for Transfering the products tray into Tunnel oven

Automation Unit for transferring the products tray  into Tunnel oven
-Equipped with stainless steel chase used for transferring trays automatically to the entrance of tunnel oven for every easy 3 rows of trays
-Equipped with chain transferring system and sensor placed on the machine which receives commands and control from E-panel and PLC  system  for adjustment.   

Tunnel Oven OMTO180

Tunnel Oven OMTO180

Specifications
Dimensions length:32m with 3 zones/inlet & outlet:1m/baking length:30m
Power Consumption
17kw
Control System
equipped with the complete E-panel & PLC control system
Belt width
180cm

Tunnel Oven Model OMTO 180

For baking types of cookie and biscuits.
-Capability of belt placement with 180cm width. Baking Length: 30m
-Equipped with 3 baking zones each zone 10m , inlet and outlet 1m.
- All Burners are nonflammable stainless steel.
-The burners can use Natural Gas or Gasoline Both.
- All parts of the chase are well connected with bolt and nut.
- There is an Isolation of 30cm in above and 20cm on sides, all round the baking area.
- The movement of the band in frontward and backward movement is made on Rollers with bearings having 90cm diameter.
- Automatic Band Adjustment is done by sensors and Mechanical system.
- Each zone is equipped with temperature control system in burner part and on the belt which is adjustable with thermocouple and thermostat.
-Each zone is equipped with one circular fan for hot air and each oven is equipped with two steam evacuation system.
- Heat transfer of the oven is made via pipes and each pipe is equipped with damper , which controls the heat accurately in each part of the belt.
-Equipped with electromotor with gearbox for belt movement.
-Equipped with electronic board, PLC control system and touch screen panel for adjusting each zone temperature and belt movement, etc.

Cooling Conveyer

Cooling Conveyer

COOLING CONVEYER:

-Used  for cooling products ( cake)
-Length: 6m
-Conveyer width:  2m
-Belt width: 2m
- with stainless steel chassis
-Equipped with E-panel and electronic board
-Equipped with wire mesh belt galvanized
-Equipped with guide and wear strips on which belt move easily.

Second Dough Hopper

Second Dough Hopper

Specification
 
Machine Weight  approx 80kg 
Tank Capacity
70 - 80kg
Control System  PLC
Dimensions  935 x 1100 x 2000 mm
Power Consumption
2.5kw - 380v - 3ph

Second Dough Hopper:
-Used for injecting second cake dough hopper
-Equipped with internal mixer to uniform the materials in the tank.
-with double jacket stainless steel body
-Equipped with thermal element for keeping heat  the material in the tank by water flow inside of jackets.
-Equipped with gear pump for complete discharge of materials out of the tank.
-Equipped with two electromotors with gearbox for rotating internal mixer and gear pump.

Cordinating Conveyer

Cordinating Conveyer

Transferring  Conveyer for directing trays to depositor
-The conveyer  with width of 70cm and length of 25m is used  to direct trays to depositor.
It is equipped with electromotor with gearbox and electronic board

Chocolate Injection

Chocolate Injection

Chocolate Injection Machine Model OM519
-Used for injecting chocolate into cake
-Equipped with vertical preserving tank in single structure with stainless steel AISA304
-With stainless steel body
-Equipped with pneumatic injecting system which makes injection into cake with six nozzles at the same time.
-Equipped with individual E-panel.

Specifications
Tank Capacity
20ltr
Control System
Conductor & Inverter
Body Stainless steel
Power Consumption
3kw - 380v - 3ph

Diagonal Conveyer

Diagonal Conveyer


Specification
Dimensions length:4m, width:80cm
Machine width
100cm
Electromotor  Electromotor with gearbox 0.75kw
Power Consumption
0.75kw

Diagonal Conveyer:
-Used for transferring the product from Spiral Cooler to packing machine
- It is made of 3-fold belt with specific coating
-Equipped with stainless steel chassis
-Equipped with electro motor with gearbox
-With electronic board for speed adjustment

Ambient Spiral Cooler

Ambient Spiral Cooler


Ambient Spiral cooling Machine Model OMSP70
-Used for cooling products, such as cakes , cookies, bread etc. place after the Tunnel oven.
 Belt length: 130m ,Belt width: 70cm
Belt type :Modular Belts
Power: 3kw,3ph
-Stainless Steel chase -All parts in contact with belt in all parts are stainless steel.
-The dram chase is metal (iron) with static paints colored.
-all other parts which is in contact with belt are stainless steel.
-Stainless steel rails which belt moves on it.
-The electromotor for belt movement .
-The electromotor for drum movement.
-Equipped with 6 units of fan for cooling the products.
-Equipped with security system with micro switch in certain points.
-All the parts of the spiral is connected with bolt and mill and designed to be assembled easily ,while installation according to accurate drawing
-Equipped with control panels.
-Equipped with PLC system and electronic board for speed control.
-Equipped with sensors for accuracy on belt movement control.

Transfering Conveyer to the Packing Machine

Transfering Conveyer to the Packing Machine

Specification
Dimensions length:4m, width:80cm
Machine width
100cm
Electromotor Electromotor with gearbox 0.75
Power Consumption
0.75kw

Transferring Conveyer to Packing Machine
-Equipped with PVC belt
-Equipped with electromotor with gearbox for belt movement
-With stainless steel chassis
-Equipped with supports for adjustment of the conveyer height

Packing Machine OM514

Packing Machine OM514

Specifications
Machine Weight
800 kg
Dimensions 1800 x 650 x3500 mm
Output 20 - 220 Psc/min
Power Consumption
2.5 kw
Cellophane Width
30 cm or 40 cm
Input Voltage
220 - 380 v

Packing Machine Model OM514
-Used for packing various kinds of produced products.
-Equipped with individual E-Panel
-With PLC touch screen panel for applying commands.
-Capability of packing products in different sizes with cellophane width of:

 14-30cm

 14-40cm

Automatic Cupcake