Full Automatic Line of Machinery for Layer Cake & Roll Cake Production output 300 - 1200 kg/h
Premixer OMP300
Specifications
|
Tank Capacity
|
300kg |
Machine Weight
|
550kg |
Control System
|
Conductor & Inverter
|
| Dimensions |
1650 x 1200 x 1200 mm
|
Power Consumption
|
7.5 kw - 380v - 3ph
|
With Stainless Steel body
|
-Technical specifications:
-Suitable for mixing primary materials containing solid and liquid contents
-Equipped with stainless steel AISI304and finished.
-Stainless steel container AISI304
-End of the container is circular –shaped used for facilitating of the dough discharge completely. Dimensions: 1650*1200*1200mm / weight: 550kg / power: 7.5 Kw
-Final volume of storage for MODEL OMP300 is 300kg
-Interior finishing and also reseated by polish and emery
- flap of machine is designed and made with single stainless steel and equipped with a large opening 80mm in order to be filled with solid materials such as flour and sugar automatically.
-Equipped with two small opening DN50 for automatic filling of liquid materials such as egg and water
-It is composed of a large circular inlet with a cover for controlling the arms and filling of the products manually.
-Piping system used for installing a circular washer ( optional equipment)
-Equipped with horizontal arms of mixer with adjustable speed through inverter
-The mixer can be controllable in three stages in different time and speed
-Equipped with automatic Discharging Tap installed under the storage tank
-Gear pump for discharging used for food and hygienic machinery.
Electronically control board is installed inside of the machine
-Control panel is installed in stainless steel box and on the reciprocating arms
-Chassis is equipped with stainless steel and also it is adjustable.
-Pipes for connecting tank to other mixers.(Homogenizer)
Turbo Mixer(Homogenizer) OMT1200
Specifications
|
| Capacity |
280-1200kg |
Power
|
Head Power:11kw, Pump Power: 2kw
|
| Dimensions |
2150 x 2000 x 1200 mm
|
Machine Weight
|
780kg |
HOMOGENIZER MACHINE / Turbo Mixer Model OMT 1200
-With the capacity of 280-1200kg/h.
The machine is equipped with a storage tank and vertical header with a complete structured part made of stainless steel AISI304
-The header vertical position can intensify homogenizing process of the product and can easily aerate different types of dough with little density.
The storage tank which is made of stainless steel AISI304 with a polished inner surface can store the dough prior to homogenization process.
-Emulsifier turbo header is fed by a circular pump which is made of stainless steel and causes it to maintain the capacity and perform ideal function.
- All the models can be equipped with PLC and touch screen panels.
-It is Equipped with an automatic density controller for the product.
-The dough temperature control system can be operated through an exchange with edged walls.
-It has a top-pressure controller with a complete set of heat controlling devices throughout the production process.
-Header Power: 11KW,Pump Power: 2KW
-Dimensions: 2150 X 2000 X 1200/-Weight: 780kg
- Double jacket Stator (motor) is used for cooling the liquid.
- Stator and Rotor are both equipped with edges with square surface.
-Edges are connected and well-welded ( braze-welding) to the rotor-stator( motor) .
Lubricating Machine
Lubricating Machine:
-Used to spread oil on the belt accurately in form of drops with pad system on the belt in backward and forward movement, so the dough does not stick to the belt. It is installable at inlet of tunnel oven.
-Equipped with Oil tank. Capacity 10Ltr
-Equipped with 10 adjusting valves on the belt
-Equipped stainless steel pipe with 10 outlet nozzles which include adjustment valve for controlling oil drop amount on belt.
-The system is equipped with stainless steel frame with compressed sponge (90cm x 20 cm) and adjustable screw.
-Equipped with electromotor with gearbox and mechanical system and reciprocating motion and dispersion.
Specifications
|
Power Consumption
|
0.37 kw
|
Equipped with
|
E-panel & PLC control system
|
Layer Cake Depositor
Layer cake Depositor for white dough
Specifications:
-Used to direct cake dough as sheet on the Tunnel Oven belt in which the width is adjustable between 1.5 to 8 mm.
-The machine is made of stainless steel 304
-Dough transferring system is performed into tank by stainless steel pipe through homogenizer
-There are two hoppers in both sides of tank with PVC type for dough drop.
-The machine is equipped with a drum with 180mm diameter in stainless steel 304.
-Drum is connected to electromotor with gearbox which can move drum and transfer dough uniformly and smoothly with no effect on dough texture onto belt.
-In depositor outlet, there is a stainless steel valve with gearbox which can be controlled manually to adjust dough width from 1.5mm to 8mm.
-Power consumption: of 0.75kw – 380V and 3ph
-Dimensions: L: 150cm / W: 45cm /H: 70cm
-Equipped with E-panel with electronic board which is installed on the panel placed in stainless steel box
Decorating Machine
Specifications
|
| Dimensions |
150 x 60 x 100 cm
|
| Electromotor |
Electromotor with gearbox 0.37
|
Equipped with electromotor with gearbox for back and forth movement
|
Equipped with 10 Nozzles with 1.5mm holes along with adjustable valve
|
Equipped with stainless steel tank with the capacity of 100kg
|
| Equipped with stainless steel pump for transferring chocolate to nozzles |
Decorating Machine
-Equipped with motors for backward and forward movements which chocolate is marked on cake dough in form of bars.
-Equipped with decorating nozzle with adjustable valve
-Equipped with E-panel with electronic board
Tunnel Oven OMTO100
Specifications
|
| Dimensions |
36 x 2 x 2.5m
|
Power Consumption
|
15kw |
Belt width
|
100cm |
Tunnel Oven Length
|
36m(3zones) |
Inlet & Outlet
|
3m |
Baking Length
|
30m |
Tunnel Oven Model OMTO100
For baking types of cookie and biscuits.
-Capability of belt placement with 100cm width
-Equipped with 3 baking zones each zone 10m , inlet and outlet 3m.Baking Length: 30m
- All furnaces are nonflammable stainless steel.
- The furnace is be for Natural Gas or Gasoline Both.
- All parts of the chase are well connected with bolt and nut.
- There is an Isolation of 30cm in above and 20cm on sides, all round the baking area.
- The movement of the band in frontward and backward movement is made on Rollers with bearings having 90cm diameter.
- Automatic Band Adjustment is done by sensors and Mechanical system.
- Each zone is equipped with temperature control system in burner part and on the belt which is adjustable with thermocouple and thermostat.
-Each zone is equipped with one circular fan for hot air and each oven is equipped with two steam evacuation system.
- Heat transfer of the oven is made via pipes and each pipe is equipped with damper , which controls the heat accurately in each part of the belt.
- Equipped with electromotor with gearbox for belt movement.
- Equipped with electronic board, PLC control system and touch screen panel for adjusting each zone temperature and belt movement, etc.
Transfering Conveyer
Specification
|
| Dimensions |
length:1m * belt width:100cm
|
Machine Width
|
100 cm
|
| Machine Weight |
90 kg
|
Equipped with motor
|
1 hp
|
Power Consumption
|
380 v - 0.37 kw - 3 phase
|
Transferring 1m Conveyer
-Equipped with Stainless steel body
-Equipped with plastic modular belt
-it is used to transfer product from tunnel oven to diagonal conveyer
Cooling Conveyer and working Table
Specifications
|
Dimensions
|
L:220cm, W:100cm
|
Power Consumption
|
7.5kw - 3 phase - 380 v
|
Control System
|
E-panel - PLC & Touch Screen
|
Cooling Conveyer and working Table:
-This machine is used to cool the layer cake after tunnel oven and dough overlapping machine to convey it to working table.
-Cooling Conveyer Machine chassis is fully stainless steel and its belt is a plastic modular made by Ammeraal Beltech from Spain. For smooth belt movement , under the belt there are stainless steel guides with special plastic strips to move cooling belt smoothly and slowly.
-In the cooling outlet , there is a 100cm stainless steel roller to convey cake to the working table without damaging the cake texture and can overlapped in direction of the working table.
Equipped with electromotor with two gearboxes with top ward rotation to direct the belt.
-Equipped with brush system and blowing device to clean the belt automatically.
Working Table Conveyer:
- Equipped with fully stainless steel body and chassis
-PU belt is manufactured by Ammeraal Beltech Co. in Spain which is installed on working table and each sided has V-band installed to prevent the working table belt from any deviation directing it to the working table.
Possible accessories can be installed on the working table are as follows:
1-Longitudinal Cutting Machine
2- Syrup Depositing Machine
3-Cream Depositing Machine
4-Overlapping System
5-Press Roller Machine
6-Rolling Machine to produce rollet ( 5 units)
7-Roller and Fully Steel Guides
8- one meter (1m) Conveyer with stainless steel wire mesh belt with guide to produce 3 layer cake.
9-Guillotine Cutting Machine with pneumatic system
Longitudinal Cutting Machine
Longitudinal Cutting Machine
Specifications:
-Cutting System is equipped with with special blades which can be adjusted to cut the cake in various widths.
-Equipped with pneumatic system to adjust cuts
-Equipped with gearbox electromotor to move blades
-Equipped with electronic board with an inverter
Cream Depositing Machine
Cream Depositing Machine
-Equipped with fully stainless steel tank with capacity of 150kg
-Equipped with electromotor gearbox to mix cream
-Equipped with arms to mix different kinds of cream ingredients
-Equipped with Screw pump to deposit .
-Equipped with electronic board and can also be controlled by e-panel .
Chocolate or Syrup Depositing Machine
Chocolate or Syrup Depositing Machine
-Equipped with complete stainless steel tank with capacity of 150kg ,Double jacket with warming system
-Equipped with element along with thermostat
-Equipped with Chocolate or Syrup transferring system with steel pump and pipes and joints.
-Each nozzle has an adjustable valve.
-Equipped with gearbox electromotor with arms to mix syrup or chocolate and harmonization of products.
-Equipped with E-panel and electronic board
Layer Cake Overlapping System
Layer Cake Overlapping System
-Equipped with 10 special designed guides to overlap one layer of cake over the other after cream depositing process.
Press Roller Machine
Press Roller Machine:
It is used to press precise sizes of cakes to layer cakes in dedesired sizes overlapping each other.
Rolling Machine
Rolling Machine:
| Specifications |
| Dimensions |
length:1.50cm, width:20cm
|
Equipped with
|
gearbox motor 0.37 kw
|
Rolling Machine
-It is used to produce various kinds of rollet cakes between weights of 50 and 200gr.
-Cake rolling system is equipped with 3 circular plastics moved by special gearbox, so to produce cake precisely in form of roll.
-Each roll system is equipped with electromotor gearbox.
-The line is equipped with 5 rolling machines which each one is installed on a fully steel chassis and in case of modification, the system is aborted from its pneumatic movement.
Swiss Roll System
Swiss Roll System
| Specifications |
| Dimensions |
length:1.50cm, width:20cm
|
Equipped with
|
gearbox motor 0.37 kw
|
Swiss Roll System:
-Used for rolling dough after baking
Stainless Steel Guides
It is used to arrange cake along precise path
Guillotine Cutting Machine
Guillotine Cutting Machine
-This machine can pneumatically be used to slice cake.
-It is adjusted by control system and E-panel.
-Equipped with electromotor with pandol movement to slice cake in high speed.
-Equipped with fully stainless steel chassis with cover round the cutter.
-Equipped with micro switch to open the door enabling cutting system to be stopped automatically.
Conveyer 180
| Specifications |
| Dimensions |
4000 x 2500 x 100 cm
|
Power consumption
|
0.75 kw
|
Equipped with electromotor with gearbox
|
0.75 |
Conveyer Belt 180°:
-Used for transferring the product from working table to Enrober machine.
-Equipped with PVC belt
-Equipped with electronic board for speed control
-Equipped with E-panel
-Equipped with supports for height adjustment
Enrober
Chocolate Enrober & Cooling Tunnel:
The chocolate enrobing machine is used in confectionary industry to coat food items and it will ensure that you achieve a complete product with chocolate coating considering it to be coated with adjustable thickness but fully covered.
In fact it is an automated version of hand dipping.
The products are fed on a moving wire mesh belt with certain standard width, which takes the product down to a bath of chocolate.
Cooling Tunnel
Transferring Conveyer to Packing Machine
Specification
|
| Dimensions |
length:4m, width:80cm
|
Machine width
|
100cm |
| Electromotor |
Electromotor with gearbox 0.75
|
Power Consumption
|
0.75kw |
Transferring Conveyer to Packing Machine
-Equipped with PVC belt
-Equipped with electromotor with gearbox for belt movement
-With stainless steel chassis
-Equipped with supports for adjustment of the conveyer height
Packing Machine OM514
Specifications
|
Machine Weight
|
800 kg
|
| Dimensions |
1800 x 650 x3500 mm
|
| Output |
20 - 220 Psc/min
|
Power Consumption
|
2.5 kw
|
Cellophane Width
|
30 cm or 40 cm
|
Input Voltage
|
220 - 380 v
|
Packing Machine Model OM514
-Used for packing various kinds of produced products.
-Equipped with individual E-Panel
-With PLC touch screen panel for applying commands.
-Capability of packing products in different sizes with cellophane width of:
14-30cm
14-40cm